LEAN OVERVIEW精益生产.pptVIP

Lean Manufacturing Introduction Prepared By Value Stream-Improvement Lean Manufacturing Introduction Agenda History What is Lean Manufacturing Seven Wastes + One Visual Measures Benefits of Lean Appendix History Lean Manufacturing comes from the Toyota Production System Pioneered by Taiichi Ohno former vice president of Toyota Reduce cost Generate capital Make money More sales Remain competitive in growing global market Culture based on; working in every facet of the value-stream What is Lean Manufacturing What is Lean Manufacturing What is Lean Manufacturing What is Lean Manufacturing What is Lean Manufacturing What is Lean Manufacturing System requires continuous improvement of the Value-Stream; Marketing Engineering Materials management Manufacturing process Supply Chain Customer service Efficient and effective organizations with…Least-Cost and Zero-Waste... What is Lean Manufacturing What is Lean Manufacturing What is Lean Manufacturing Market Rate of Demand (MRD) Pull Signal) Definitions Kanban: A trigger signal to produce/deliver parts/material. Seven Wastes + One Seven Wastes + One Visual Measures Benefits of Lean Customer Satisfaction Preferred Supplier - Equals more sales and future work... Investable Business Preferred Employer Eliminate Waste Create Flexibility - Ability to respond quickly to change with less waste and rework Open Communications (Internally - Externally) Appendix Visual Measures - Examples Visual Measures - Examples Quality Cost of quality First-time-yield PPM and Escapes % of Certified suppliers Warranty % of sales Improvement Activities Improvement Activities - Examples Leadership Vision, Values, Beliefs Balance Scorecard Product teams manage value-stream Benchmarking Policy deployment Improvement Activities - Examples Operating Environment 5S Visual controls Value-add analysis Waste elimination Group technology Flexible layout Cellular manufacturing Standardization QCPC Safety improvements TPM (Total Predictive Maintenance)