设备自主维护.pptVIP

* * * * * * * * * * * * * * * * * * * * * * * * * * * Step 2 – Countermeasures against sources of contamination 步骤2-清除污染来源的对策 Output输出 List of all the sources of contamination and countermeasures for their the elimination. 列出所有的污染来源并找出相应的清除对策 Team团队 - The activity involves all the operators of the Model Area and it is guided by the Pillar leader.该活动包括示范区的所有操作工，且由支柱领导指导。 Tools工具 - Quick kaizens: PDCA activities of problem solving 快速改善：解决问题的PDCA活动 KPI’s 关键业绩指标 Number of implemented countermeasures individualized.个别加以考虑的对策的实施数量 Cleaning time reduction清洁时间的减少 Lubrication time reduction.上油时间的减少 Inspection time reduction.检查时间的减少 Cost benefit analysis of the step.此步的成本收益分析 Breakdown trend on the critical machines重要机器的损坏趋势 Remarks备注 In the cost benefit analysis, take in consideration also the reduction of the cleaning time of the technical cleanings executed by external contractors.在成本收益分析中，也考虑由外商执行的技术清洁时间的减少。 Calculate also the savings coming from the reduction of materials and energy directly linked with the sources of contamination (eg. Oil ecc.)也计算直接联系到污染来源的材料和能源的减少。（如：油等） Step 3 – Initial standards 步骤3-初步标准 Create initial standards for cleaning, inspection, lubrication, tightenings, visual controls, that allow the operations with less time and efforts ( specificating which part of the machine, time, frequency, gauge setting management, assignement of tasks and responsibilities.为清洁，检查，上油，固定，可视化控制创建初步标准，用较少的时间和努力进行操作，指明机器的某个部分，时间，频率，设置管理的标准尺，任务和责任的分配。 Improve the effectiveness of the standards introducing visual management. 提高介绍可视化管理标准的有效性。 Reduce to zero all breakdowns due to lack of basic conditions (lack of AM) of the critical machines.将由于关键机器缺乏基本条件（缺乏自主维修）造成的故障减为零。 Problem问题 ONE POINT LESSON (OPL) 单点课程 Comp. by: ….. Date of training培训日期 Trainer培训者 Pupil学生 Improvement改善 Date:15/07/03 Basic knowledge 基本知识 Topic: FLOW METERS – visual control of operating range话题：流动表-操作范围的可视化的控制 Plant: M.F. O.U.:ENGINES BTU: 105 OP. 110 SAIMP GRINDING a Operating