06P-StandardOperationsTools09Q2-bil剖析.ppt

标准化操作工具Standard Operations Tools 标准化操作工具 Standard Operations Tools 时间观察表 Time Observation Form 节拍时间 / 周期时间柱状图 Takt Time / Cycle Time Bar Chart 制程能力表 Process Capacity Table 标准化操作表 Standard Operation Sheet 时间观察表 Time Observation Form 观察操作项目并进行细分 Observe the operations and break into small elements 计算每个工人周期之最短可重复周期时间 Establish lowest repeatable elapsed time per operator cycle 时间观察表 Time Observation Form 时间观察表 Time Observation Form 时间观察练习 Time Observation Exercise 节拍时间 / 周期时间柱状图 Takt Time vs. Cycle Time Bar Chart 节拍时间 / 周期时间柱状图 TAKT Time vs. Cycle Time Bar Chart 制程能力表 Process Capacity Table 制程能力举例 Process Capacity Example 制程能力表 Process Capacity Table 制程能力表计算公式 Process Capacity Table Calculations 标准化操作表 Standard Operation Sheet 记录工人与机器的最佳结合 Document the best combination of worker and machine 记录给每个工人安排的生产步骤顺序 Document the sequence of production steps assigned to a single operator 单元布置文件化 Document cell layout 记录质量与安全检查点 Document quality and safety check points 培训工人 Train operators 提供坚持标准化操作之基础 Provide the basis for adherence to standard operations 标准化操作表 Standard Operation Sheet 练习: 时间方案 Exercise: Time Options 练习：原周期时间 Exercise: Original Cycle Times 练习结果 Exercise Outputs 节拍时间/周期时间柱状图 Takt Time / Cycle Time Bar Chart 制程能力表 Process Capacity Table 标准化操作表 Standard Operation Sheet 当前面的数据都输入并进行计算以后，得到的制程能力表就是这样的。总产能一栏只适用于自动机器操作的情况。 This is how a filled in process capacity table will look when the previous data is entered and all the calculations are made. The total capacity column should only be filled in for automatic machine operations. 6 - * ? 2009 TBM Consulting Group, Inc. All Rights Reserved. P – SKB Time Based Management P – SKB ? 2009 TBM Consulting Group, Inc. All Rights Reserved. LeanSigma?, The Perfect Engine?, LeanStrategy?, and the TBM Consulting Group logo are registered trademarks of TBM Consulting Group Inc. 用途 Used To: 流程 Process: 观察人 Observer: 日期 Date: 步骤 Step # 操作 Operation 要素 Element 1 2 3 4 5 6 7 8 9 10 11 12 工作Task 时