Effect of defect shape on rolling contact fatigue crack initiation and propagation in high strength steel.pdfVIP
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Effect of defect shape on rolling contact fatigue crack initiation and propagation in high strength steel.pdf
International Journal of Fatigue 92 (2016) 507–516
Contents lists available at ScienceDirect
International Journal of Fatigue
journal homepage: /locate/ijfatigue
Effect of defect shape on rolling contact fatigue crack initiation and propagation in high strength steel
T. Makino a,?, Y. Neishi a, D. Shiozawa b, S. Kikuchi b, S. Okada b, K. Kajiwara c, Y. Nakai b
a Research Development, Nippon Steel Sumitomo Metal Corporation, Japan b Department of Mechanical Engineering, Kobe University, Japan c Japan Synchrotron Radiation Research Institute (JASRI), Japan
article info
Article history: Received 7 December 2015 Received in revised form 4 February 2016 Accepted 5 February 2016 Available online 11 February 2016
Keywords: Rolling contact fatigue Arti?cial defect Crack propagation High strength steel Micro CT imaging
abstract
The objective of the present paper is to clarify the effect of shapes of circular hole defects, orientated perpendicular to the surface, on rolling contact fatigue (RCF) crack initiation and propagation in high strength steel. RCF test and synchrotron radiation micro computed tomography (SR micro CT) imaging
were conducted. In the case of a 15-lm-diameter defect, the number of cycles of rolling contact to ?aking
occurring (?aking life) decreased with increasing defect length. In a comparison of the CT image and the SEM view, the shapes of defects and the locations of the horizontal cracks were almost the same respectively. The mechanism of RCF crack propagation was discussed by ?nite element (FE) analysis. Defects led to higher tensile residual stress than that without defects in the region where the defect exists. The shear stress range at 0.1 mm in depth on the middle line of the defect and the range of mode II stress intensity factor at the bottom of a vertical crack increased with increasing defect length. In the case of a defect
50 lm in diameter, defect length does not affect ?aking life. The reason for this is probably that the
horizontal cra
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