WCM审核.pptx

WORLD CLASS MANUFACTURING PLANT AUDIT EVALUATION GUIDE 1 Dr. Hajime Yamashina Professor Emeritus, Kyoto University Member of RSA Member of Royal Swedish Academy of Engineering Sciences New Audit Guide September, 2009 2 The score is determined by this level as in the case where customers see our quality. Step 666 10 Technical Pillars Step 7 10 Managerial issues Final Target Step Step 444 Step 3 Step 2 Step 1 3 Step 5 Step 2 Countermeasures (Listing all and horizontal expansion assessment Step 6 1. Safety (plant-wide) Step 7 Fully implemented safety management Management initiated Self-initiated 4 Analysis of accidents (Analysis of causes) Step 1 Step 3 Setting tentative standards for safety safety problems) (Countermeasures Risk at the similar areas) Step 4 General inspection for safety (Train and grow people in such a way that they care for safety) Step 5 Autonomous inspection (Predictive countermeasur es against safety problems) Reactive Preventive Proactive Autonomous safety standards (*Overall inspection of safety levels *Reevaluation if safety control) Team initiated Step Countermeasures Reactive 1 Accident analysis and countermeasures Incident analysis and countermeasures Preventive 2- 5 Horizontal expansion of countermeasures Visual demonstration (simulation, video, etc.) of accidents to alert people about safety, Compliance with the safety legal regulations Safety risk assessment* Management SMAT, Safety audit Root cause analysis of incidents with special emphasis on near misses and unsafe acts Self-initiated safety activities Proactive 6 - 7 Team initiated safety activities System to make people not able to make mistakes 5 Safety (Reactive) 1. 5G 6 Heinrich pyramid 6. S-Matrix 7. Management initiated safety 2. 5W + 1H, 5Why 10. Emergency plan 3. 7 WCM tools 9. Basic safety standards 4. Knowledge 8. Safety Step 1 5. The principle of Safety (Reactive) 1. 5G 2. 5W + 1H, 5Why 3. 7 WCM tools 4. Know