精益生产-Bin_Replenishment_Pull(中英文对照).ppt

2-Bin Replenishment Pull * 库房/供应商 2-箱线旁补充后端堆积库存 1. 零件从线使用点（POU）的位置被拉动, 后端堆积减轻了从线旁消耗的库存. 2. 箱被拉动着从线旁库存到使用点（POU）补充位置. 3. 触发信号 (卡, 箱, 等.) 被返回到库房或供应商. 4. 箱被重新添满到适合的数量. 5. 库存被转移从库房到线旁位置. 6. 满箱将回到线旁. 2-箱卡零件 XYZ 触发 补充 2-箱卡零件 XYZ 库存转移发生在这里 1 线旁 库存 2 库存后端积压 (Charge-Off) 发生在这里 线 POU 2 2-Bin Replenishment Pull * Stockroom or Vendor 2-Bin Line-Side ReplenishmentFrontflushing Inventory 1. Parts are pulled from line POU location. 2. Bin is pulled from line-side storage to re-supply POU location. 3. Trigger (card, bin, etc.) is returned to stockroom or vendor . 4. Bin is refilled with appropriate quantity. 5. Inventory is front-flushed out of stockroom to WIP or expense account. 6. Full bin with trigger returns to line. 2-bin Card Part XYZ Trigger Replenishment 2-bin Card Part XYZ Inventory Frontflush (Charge-Off) Occurs Here 1 Line-Side Storage 2 Line POU 2 2-Bin Replenishment Pull * 库房/ 供应商 2-箱线旁补充前端堆积库存 1. 零件从线使用点POU位置被拉动. 2. 箱被拉动着从线旁库存到使用点POU补充位置. 3. 触发信号 (卡, 箱, 等.) 被返回到库房或供应商. 4. 箱被重新添满到适合的数量. 5. 库存被前端堆积在库房外变成WIP或费用单 6. 满箱将回到线旁. 2-箱卡零件 XYZ 触发 补充 2-箱卡零件 XYZ 库存前端堆积 (Charge-Off) 发生在这里 1 线旁 库存 2 线 POU 2 2-Bin Replenishment Pull * 1 2-箱补充箱标贴和信息 每个箱/库存 地点都应该有一个条码标贴或标签 确保不要用永久的标签贴在一个货架/箱。因为你将会调整大小，且贴上一个新的标贴！ 在线旁的需要重新补充的箱上的标贴 被打印的零件号码, 描述, 地点等 箱数量不应该被打印出来 ( 当调整大小时需要太多的标签变化 – 触发机制或系统将有箱数量) 每个箱地点必须是独一无二的以避免在重新补充库存时混淆 举例在附件里. 地点 零件号码 描述 2 地点 零件号码 描述 2-Bin Replenishment Pull * Notes on a 1-Bin System A one bin system is an exception to the 2-bin for very slow moving parts/supplies. 1-bin parts are not stored in 2-bins because of: High inventory cost Space requirements Racking/storage cost 1-bins are replenished upon stock out at the Line-Side location. Stock out impact should be low because: Parts/supplies are very low users. Parts/supplies are also at point of use when Line-Side stock out occurs. Parts/supplies are stocked in nearby stock/supply room – easy to replace. 2-Bin Replenishment Pull * 1-箱系统的注意 对于流动非常缓慢的零件/供应品来说，一个1-箱系统是2-箱系统的例外. 1-箱零件不象2-箱那样被存储，因为: 高库存成本 空间需要 货架/仓储成本