端子压接检测标准.docVIP

Prepared by: Amanda Wang Decisions: ( Acceptable Parts correspond completely to the technical specifications. 接受 产品完全符合技术要求。 ? Acceptable Parts with optical deviations which are however not critical for the functionality of the parts. Parts correspond completely to the technical specifications. 接受 产品有些不影响功能的缺点，但完全符合技术要求。 ? Not acceptable Parts with deviations which do not correspond to the technical specifications. 不可接受 产品缺陷不符合技术要求。 Failure Characteristic 失效特征 Failure Code 失效代码 Reference Picture 参考照片 Explanation 解释说明 Failure Effect 影响 Decision 判定结论 NA 良品 NA 无 conductor (1) and insulation (2) are visible in relief (3) 导线1和绝缘2 在3 区域可见 NA 无 ( NA 良品 NA 无 Mark B may be executed with a bell mouth! Mark A must be executed with a bell mouth (detail R)! (this is necessary to prevent notches or cut offs of single wires) B和A处要有钟形口(详见R 处(为了防止切槽或切断线) NA 无 ( Single wire not crimped 部分线未压接 45/118 contact, terminal / single wires not crimped 部分线未压接 High contact resistance 连接电阻过高 ? Crimp wrong position 压接位置错误 Crimp wrong position 压接位置错误 45/133 45/133 contact, terminal wrong position (insulation (1) is crimped in wire crimp (3)) 端子位置错误(绝缘皮1被压入3） No electrical conduction 不能导电 ? ? contact, terminal / wrong position (insulation (1) is not completely included at the whole length of the insulation crimp) 端子位置错误(绝缘皮1位完全被压入） Flexural strength decreased 强度降低 Contact/terminal crimp wrong position (harness wire crimped too short) 铰接长度不合格 （过短） High contact resistance 连接电阻过高 Contact/terminal crimp wrong position (harness wire crimped too long) 铰接长度太长 Pull off strength not sufficient 拉伸力不足 Insulation damaged 绝缘皮受损 31/66 harness wire Insulation damaged 绝缘皮破损 Short circuit 短路 ? Harness wire insulation damaged 绝缘皮破损 crimp missing 漏打端子 45/01 contact, terminal / missing 漏打端子 Further process is not possible 下一步工序无法进行 ? Crimping bent 压