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Delcam software for the footwear industry Joe Zhou Delcam Delcam and footwear Delcam has been in the footwear industry for more than 20 years Traditional strength in mould design and manufacture PowerSHAPE and PowerMILL are well established for soles, especially for sports shoes Delcam Shoemaker Delcam Shoemaker special module for sole design Included Wizards for Standard grading Group grading Heel design Punch design Crispin acquisition Delcam was already the largest supplier of CADCAM to the footwear industry, with customers including Nike, Pou Chen, Ecco, Feng Tai etc. Addition of Crispin range gives complete solution for the whole shoe The Crispin process Last design – scanning and modification of shape Upper design – style lines sketched on the last to define the material pieces with colour, thickness and padding Add stitching, piping, and accessories Design soles Photographic images with textures and rapid prototypes Flatten the pieces of material to create 2D pattern data, ready for pattern engineering of parts Grade (scale) the shoe to different size fittings Generate manufacturing documentation for nesting, cutting, stitching Design mould cavity and punch for soles Produce analytical costing information for graded parts. The future:A single product for the whole shoe Delcam DC3D Work is continuing on a new, integrated system for 3D design of complete shoe Extensive consultation has been undertaken with industry-leading customers First release will be shown at next year’s ATS OrthoModel New Delcam software for modelling and machining custom foot orthotics What is an Orthotic? OrthoModel is for modelling and machining foot orthotics A foot orthotic allows the muscles, tendons and bones of the feet and lower legs to function at their highest potential. When appropriately prescribed, orthotics can decrease pain, not only in the foot, but in other parts of the body They can also increase stability in an unstable joint, prevent a deformed foot from develop