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SheetMetalStampingDies
Sheet Metal Stamping Dies Processes
Training Objectives
After watching the video and reviewing this printed material, the viewer will
gain knowledge and understanding of the stamping process and the die systems
used to form sheet metal.
• the terms “ductility” and “formability” are explained
• the essential components of the stamping process are detailed
• basic stamping terms are defined
• progressive and transfer die technology is illustrated
• die lubrication is addressed
• circle grid analysis is explained
Sheet Metal Stamping
Stamping presses and stamping dies are tools used to produce high volume sheet
metal parts. These parts achieve their shape through the effects of the die
tooling.
Production stamping is generally performed on materials .020” to .080” thick,
but the process also can be applied to foils as thin as .001” or to plate stock
with thickness approaching 1.000”.
Formability is the primary attribute of sheet metal material. Formability is
further defined as the materials ability to be:
• bent
• stretched
• drawn
The metallurgical term for these qualities is “ductility”. Ductility is the
materials ability to deform and elongate without fracture. The extent to which a
stamping is subjected to such deformation is directly related to the part’s
overall shape and geometry. Other factors also influence the material’s
formability. They include:
• the die design
• the press
• the press speed
• lubrication
• sheet metal feeding mechanisms
• monitoring and control systems
The word “die” is a generic term used to describe the tooling used to produce
stamped parts. A die set assembly consisting of a male and female component is
the actual tool that produces the shaped stamping. The male and female
components work in opposition to both form and punch holes in the stock. The
upper half of the die set, which may be either the male or female, is mounted on
the press ram and delivers the stroke action. The lowe
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