Best Practice Sharing on Production Procedures.pdfVIP

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2017-04-11 发布于江苏
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Best Practice Sharing on Production Procedures.pdf

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Best Practice Sharing on Production Procedures

Best Practice Sharing on Production Procedures Prepared by Joe Yip Content I. Piece Goods Handling Processing - Warehouse / Fabric Inspection / In-House Fabric Test Control / Shade Band Control II. Cutting - Prior To Cutting / While Cutting / After Cutting III. Accessories / Trims / Sundries Storage IV. Sewing Lines - Machine Maintenance Repair / Broken Needle Policy / Sewing Line (Systematic Procedure In Place V. Finishing Packing Controls - Buttoning Section / Pressing Section / Packing VI. Quality I. Piece Goods Handling Processing Important process to manage on-time garment delivery to customer ? Material First Quality ? Material On Time Delivery Warehouse Example of poor condition Warehouse (cont’d) Fabric should be stored on racks or palettes with tidy arrangement; Packed well without broken package; Well maintain condition: – No direct sun light, dry, … etc.. Warehouse (cont’d) Segregated by color/shade/customer Identified clearly with Information pertaining to each style. Fabric inspection 3 days upon fabric arrival – Inspect 10% or more including every dye lot; – 100% when problem found; Proper set up fabric inspection machine / using 4-point system; Fabric inspection report – completed inspection result with conclusion action taken for problem detected; – Inspection reports and fabric swatches to be kept on the fabric inspection section; Approved fabric quality and color shade(s) Fabric inspection report with fabric swatches attached Fabric inspection (cont’d) Visual library of fabric defects to be displayed near the fabric inspection area; To use as guidance and continuous learning Fabric inspection (cont’d) Separate quarantine area for rejected fabric Only release the qualified fabric for production Quarantine area for rejected fabric In-house fabric testing control An important manufacturing process to ensure quality of products; A compulsory requirement for factory to verify fabric qu