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16finandtubeheatexchanger
Determination of heat transfer correlations for plate-fin-and-tube
heat exchangers
Dawid Taler
Abstract This paper presents a numerical method for
determining heat transfer coefficients in cross-flow heat
exchangers with extended heat exchange surfaces. Coeffi-
cients in the correlations defining heat transfer on the li-
quid- and air-side were determined using a non-linear
regression method. Correlation coefficients were deter-
mined from the condition that the sum of squared fluid
temperature differences at the heat exchanger outlet, ob-
tained by measurements and those calculated, achieved
minimum. Minimum of the sum of the squares was found
using the Levenberg-Marquardt method. The outlet tem-
perature of the fluid leaving the heat exchanger was cal-
culated using the mathematical model describing the heat
transfer in the heat exchanger. Since the conditions at the
liquid-side and those at the air-side are identified simul-
taneously, the derived correlations are valid in a wide
range of flow rate changes of the air and liquid. This is
especially important for partial loads of the exchanger,
when the heat transfer rate is lower than the nominal load.
The correlation for the average heat transfer coefficient on
the air-side based on the experimental data was compared
with the correlation obtained from numerical simulation
of 3D fluid and heat flow, performed by means of the
commercially available CFD code. The numerical predic-
tions are in good agreement with the experimental data.
List of Symbols
A area, m2
Af fin surface area, m
2
Ain, Aoval inside and outside cross section area of the
oval tube, m2
Amf tube outside surface between fins, m
2
Amin minimum free flow frontal area on the air
side, m2
Ars smooth tube outside surface area, m
2
c specific heat, J/kg K
c mean specific heat, J/kg K
C covariance matrix
dh hydraulic diameter of air flow passages, m
dz hydraulic diameter on the liquid side, 4Ain/
Pin, m
D diagonal matrix with positive diagonal
elements
f
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