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Contact analysis of Type17 coupler based on finite element method.pdf
Engineering Failure Analysis 77 (2017) 23–30
Contents lists available at ScienceDirect
Engineering Failure Analysis
journal homepage: /locate/engfailanal
Contact analysis of Type17 coupler based on ?nite element method
Guangru Hua ?, Yuchen Wang, Wenhao Li
Department of Mechanical Engineering, North China Electric Power University, Baoding, PR China
article info
Article history: Received 7 August 2015 Received in revised form 29 July 2016 Accepted 27 February 2017 Available online 01 March 2017
Keywords: Type17 coupler Fatigue crack Hertz contact Finite element analysis Improved design
abstract
Fatigue cracks of the hook tongue components in Type17 coupler usually occur on its S-surface under improper working conditions. Stress of S-surface mainly consists of tensile stress, bending stress and contact mechanics on the contact surface in stretch conditions. Finite element method with pure penalty algorithm, which discovers the details of stress distribution on Ssurface contact regions in contact analysis, is proposed. Stress interpolation curves illustrated the effect of contact to stress concentration on S-surface by extracting the surface stress data. Several peaks value of stress caused by surface contact in contact areas coincide with Hertz stress. According to the comparative analysis, an improved design, which avoids line contact under stress condition, made the four main peak value of stress in the original design decreased by 18.1%, 18.2%, 10.0% and 14.0% respectively. The results conduct that the proposed approach is feasible and the improved design is one way for improving stress condition of hook tongue components.
? 2017 Elsevier Ltd. All rights reserved.
1. Introduction
Type17 coupler is the latest model of heavy freight trains in China. As a main part of the equipment for connecting rolling stock, the hook tongue components often generated shocks and collisions with surrounding parts when transmitted pulling force and braking force. Researchers had foun
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