PFD_PFMEA_PCP.ppt

Process Planning, Analysis and Control PFD PFMEA PCP PFD, PFMEA, PCP Process Documentation PFD, PFMEA, PCP SCOPE: Applies to all Delphi and Delphi External Suppliers. Training covers requirements for PFD, PFMEA and PCP: Content, Requirements, Inputs and Outputs. PURPOSE: To provide the knowledge needed to develop, implement and maintain effective and complete PFD, PFMEA and PCP that have the correct relationship/content to the supporting quality documents. PFD, PFMEA,PCP RESPONSIBILITIES: Manufacturing Engineering primarily responsible for development of development of the PFD, PFMEA and PCP. Quality Engineering is responsible for the maintaining the PCP after production. Multi-Functional team members with knowledge of product design and customer concerns develop the initial documents: Manufacturing Engineering - Industrial Engineering Product Engineering - Quality Engineering Supplier Development - Suppliers Advanced Engineering - Operators Customer Support Engineer - Systems Engineering Customers- Other Delphi Divisions Quality/Customer Satisfaction - Aftermarket Service - Validation Process Flow Diagram (PFD) Some Theory Inputs and Outputs All processes have inputs and outputs Inputs control outputs What is a PFD? Definition: A Process Flow Diagram is a flow chart linking individual 独立的process steps to form a manufacturing system. Scope: Identify every possible path a part can take through the anticipated预期的 manufacturing process Include the “Hidden Factory” 背景Background “Hidden Factory” issues continually affect Delphi’s quality performance and remains essentially 本质上undocumented Rework parts bypass process controls Mixed parts at changeovers Quality audit and scrap parts finding their way back into the process Need for common systems Part of the overall Delphi Business Strategy Inclusion into the Delphi Engineering System common content, common format, common approach Extend the approach to our suppliers considered an extension of the Delphi