照片打印机精益生产线组建分析光宝PhotoPrinterCellLineImplementation.pptVIP

IPS Photo Printer Cell Line Production Productivity Improvement 37% Presentation Aug 4 2005 Why adopting Cell line production Production line layout Cell line set up plan Cell line VS Belt line Conclusion Saving Evaluation Quantity And Quality Trend Chart At Implement Stage Photo Printer Cell Line Production Contents 1. 面對少量多樣的生產型態，採用 Cell line 可靈活調整產量及減少換線次數 2. Cell line 的 One piece flow 可减少搬運時間及降低 WIP 3. PPH 可提高 30% 以上，空間利用率提高 100% 以上 4. 解決 Line balance 低帶來的浪費 5. 培訓 Multi-skill operator 避免人員自離對產線造成停線風險 Why adopting Cell line production 1. 面對少量多樣的生產型態，採用 Cell line 可靈活調整產量及減少換線次數 11,600 25,536 48,960 63,360 48,960 4105 Total 4,400 6,600 8,800 4,400 0 C1 (4221 ) Total 2,200 0 0 2,200 0 C120 2,200 4,400 4,400 0 0 C125 0 2,200 4,400 2,200 0 C165 0 0 0 0 0 R 0 25,344 38,016 33,792 0 C (5105) 8,448 21,120 33,792 50,688 29,568 N (4101) Total 0 0 0 16,896 4,224 N (4101-001) 8,448 21,120 33,792 33,792 25,344 N (4101) 19,800 15,400 15,400 8,800 11,000 S Engine Dec Nov Oct Sep Aug 　 Why adopting Cell line production A/BC1 A/BC2 A/BC3 A/BC4 A/BC5 A/CR1 A/CR2 A/CF A/FM A/ER2 A/EP A/CR A/MP A/B2 A/CB A//T A/FC1 A/FC2 A/FC3 B/T A/FB A/RB S/T PB/T VMI A/PL PK1 PK2 W/F S/AC S/ER S/CR S/LCD S/PE S/MT S/FR S/CB A1 S1 A2 S2 A3 T/P 2. Cell line 的 One piece flow 可减少搬運時間及降低 WIP Cell Line Belt Line 502 (sec) Reduce move time 1,200 1,702 (sec) One piece flow 2.57 1.87 　 PPH 200 37 (sec) Cycle time 7 52 Total 　 - 1 Multi-functional operator 　 1 5 Material handling 　 4 33 Final assy/Testing/Packing 　 2 13 Sub assy Operator Cell line Belt line Why adopting Cell line production 3. PPH 可提高 30% 以上，空間利用率提高 100% 以上 Why adopting Cell line production 122.00% 　 　 　 Space increase rate 648,0