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Int J Adv Manuf Technol (2004) DOI 10.1007/s00170-003-2039-6 O R I G I N A L A R T I C L E Jean-Luc Battaglia · Andjrez Kusiak Estimation of heat fluxes during high-speed drilling Received: 23 March 2003 / Accepted: 27 May 2003 / Published online: 8 December 2004 Springer-Verlag London Limited 2004 Abstract Heat fluxes on each cutting edge of a carbide double average temperature on the tool but on the average tempera- cutting drill are estimated during a high-speed machining pro- ture at the sliding interface. Jaspers et al. [4], Changeux [5], cess from temperature measurements in the drill tool and a direct and Kwon et al. [6] use infrared (IR) thermography in an orth- model that has been established using the non integer system ogonal cutting process configuration. This measure is strongly identification approach. A single experiment is required in order dependant on the spatial variation of the emissivity coefficient to characterize the transient thermal behavior of the tool. The on the aimed surface and consequently one cannot predict ac- non integer system identification method is based on the recur- curately the temperature magnitude. Nevertheless, it gives very sive linear least square algorithm. The inverse method is based interesting qualitative information concerning heat transfer in on the constant function specification approach. Results obtained the cutting domain. The approach, presented by Stephenson [7], during machining lead to predict the tool wear and possible tool uses IR thermography and thermocouples together in order to positioning defect. calibrate the emissivity according to the temperature from the
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