Faurecia7QBTRAINING(佛吉亚7QB培训教材).pptxVIP

The 7QB of production FAS training presentation;7QB: Level 1 training;3;Breakthrough Quality Plan 7 QB of BQP + 7 QB in Production + 7 QB in Development;BQP#1:Capitalization Transversalization of 8D;; BQP Action #3 #4 :  Quick response in daily QRCI;Production Quality ! Pass only good parts to the next stage;Quality starts with cleanliness and order : 5 S;Job Instruction/ Work instruction;1. OK 1st part (FAU-S-PSG-0630);OK 1st part;OK 1st part;7 quality basic;7 quality basic;;OK 1st Part – Mandatory Rules;2. Poka yoke (FAU-S-PSG-0650);Poka Yoke;Poka-Yoke, follow up;Poka Yoke;All PY padlock must be turn to red to ensure the PY will be checked again before the restarting of the production.;Poka Yoke MR;3. Self inspection / Stop at defect (FAU-S-PSG-0620);Self inspection;Stop at defect;Self Inspection – Mandatory Rules;;Final inspection;Management of Final Inspection;Final Inspection – Mandatory rules;Temporary Quality Wall;Temporary Quality Wall;TQW - Mandatory Rules;;Red bins – key points;Red Bins;Sorting rules;1. Red bins are visible, in zoned areas, easily accessible by operators. 2. Each non-conforming part is identified with its defect(s) marked. 3. Repairs and scraps are physically separated (Gap leader audits the content of scrap bins) 4. Red bins are empty at the end of shift (by GAP leader).;Rework under Control (FAU-S-PSG-0640) ;Rework under control;Rework = repair + non-standard operations ? Goal is ZERO REPAIRS Repairs must be specified in the Control Plan and Work instructions, with acceptance criteria!! Non standard operations Repaired parts are identified. Part flow is organized. On-line repair Simple repair (missing component, bad riveting…). Immediate, by operator or GAP Leader. Off-line repair Technically impossible on the line or takes too much time. Quickly, by GAP Leader or designated operator, on dedicated repair station (included in the polyvalence matrix), according to repair instructions. Repairs are recorded. Indicator