very low pressure plasma spray—a review of an emerging technology in the thermal spray community非常低压等离子体喷射热喷涂社区的一项新兴技术.pdfVIP

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very low pressure plasma spray—a review of an emerging technology in the thermal spray community非常低压等离子体喷射热喷涂社区的一项新兴技术.pdf

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very low pressure plasma spray—a review of an emerging technology in the thermal spray community非常低压等离子体喷射热喷涂社区的一项新兴技术

Coatings 2011, 1, 117-132; doi:10.3390/coatings1020117 OPEN ACCESS coatings ISSN 2079-6412 /journal/coatings/ Review Very Low Pressure Plasma Spray—A Review of an Emerging Technology in the Thermal Spray Community Mark F. Smith 1,*, Aaron C. Hall 1, James D. Fleetwood 2 and Philip Meyer 3 1 Sandia National Laboratories, 1515 Eubank SE, Albuquerque, NM 87123, USA; E-Mail: achall@ 2 School of Materials Engineering, Purdue University, 701 West Stadium Avenue, West Lafayette, IN 47907, USA; E-Mail: jdf@ 3 Sulzer-Metco, 1101 Prospect Avenue, Westbury, NY 11590-2724, USA; E-Mail: Phil.Meyer@ * Author to whom correspondence should be addressed; E-Mail: mfsmith@; Tel.: +1-505-845-3256; Fax: +1-505-284-3093. Received: 30 October 2011; in revised form: 11 December 2011 / Accepted: 17 December 2011 / Published: 20 December 2011 Abstract: A fundamentally new family of thermal spray processes has emerged. These new processes, collectively known as very low pressure plasma spray or VLPPS, differ from traditional thermal spray processes in that coatings are deposited at unusually low chamber pressures, typically less than ~800 Pa (6 Torr). Depending upon the specific process, deposition may be in the form of very fine molten droplets, vapor phase deposition, or a mixture of vapor and droplet deposition. Resulting coatings are similar in quality to coatings produced by alternative coating technologies,