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1.1.2_Master_Scheduling_Overview_01_APR_2014
Sales, Master Scheduling and Sequencing
Overview
Date: April 2014
/scmh Section 1.1.2
2Manufacturing typologies
Project
manufacturing
Variety /
Complexity
Volume
Lot / Batch /
Intermittent
manufacturing
Line /
Repetitive
manufacturing
Continuous
process
The choice of the manufacturing system
depends on various circumstances but it
must meet two objectives :
? Come up to customers’ satisfaction
? Be cost effective
3Characteristics of Project manufacturingg
Project
manufacturing
Variety /
Complexity
Volume
Lot / Batch /
Intermittent
manufacturing
Line /
Repetitive
manufacturing
Continuous
process
? Usually one unique product
? Definite beginning and definite end
? Fixed position layout
? Potential risks of cost overruns due to
complexity
? Difficulty in coordinating multi-disciplinary
teams
4Characteristics of Intermittent manufacturing
Project
manufacturing
Variety /
Complexity
Volume
Lot / Batch /
Intermittent
manufacturing
Line /
Repetitive
manufacturing
Continuous
process
? Long manufacturing lead time
? Large work-in-progress
? Discontinuous flow of materials
? General purpose machines
? Process layout
5Characteristics of Repetitive manufacturing
Project
manufacturing
Variety /
Complexity
Volume
Lot / Batch /
Intermittent
manufacturing
Line /
Repetitive
manufacturing
Continuous
process
? Special machines purpose
? Product layout
? Less flexibility in production schedules
? Limited range of similar products
? Little work-in-process
6Characteristics of Continuous process
Project
manufacturing
Variety /
Complexity
Volume
Lot / Batch /
Intermittent
manufacturing
Line /
Repetitive
manufacturing
Continuous
process
? Product produced and stocked in the
warehouses awaiting sales
? Special purpose machines with built-
in-control
? Highly mechanized materials handling
? High investments
7? Whatever the manufacturing typology, companies have to
implement a manufacturing planning and control system. Its
purpose is to respond to cust
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