4Q Overview.pdfVIP

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4Q Overview

14Q 4Q 4Q 4Q ABB 4Q ” ABB OPEX 4Q 24Q 4Q Q1 – Q2 – Q3 Q4 – 4Q 4Q 2. 1. 3. 4. 5. 6. 7. 8. PDCA DMAIC Global-8D 0. 4Q 34P – (COPQ) 4Q ABB 4Q 4 4Q ABB 4Q ABB 4Q -ABB- NPS 4Pre – 4Q: 4Q 4Q : NPS KPI 4Q 4Q 4 —— Q2 Q1 —— Q4 54Q Q1 Q1 4Q Q2 Q2 4Q 64Q Q3 Q3 Q2 4Q Q4 Q4 Q3 Q1 74Q 4Q 4Q 4Q ABB 4Q Yes No X When Who X Complete Miller Crimping tooling improvement – adding multiple guns for different connector sizes with different pressure alarms 1. Coil winding errors (crimping defects / Wrong strip used) 2. Low Torque on LV connections. 3. High and inconsistent resistance measurements on LV bus and ring terminals for 400-600mcm copper cable. 4. Poorly crimped dragon teeth connectors for HV coil connections. Goal : .15% By When : 2008 Responsible: Penberthy Q 2: Analyze -pin point and verify root causesQ 1: Measure - Understand the current state Complete (Previous Actions Complete and Q4 items created based on these actions - see Q4) Q 4: Sustain - Implement Institutionalise Is all planned actions completed ? Is the result trend ( in Q1) moving towards the goal ? Continually checking new parts that purchasing is bringing in to ensure there are no resistance issues with them. FEED BACK TO THE PROCESS Q 3: Improve - Pilot Solutions What Action Coil winding process for material handling and checking wire / strip sizes – feedback given to supervision for review. Penberthy Air torque tool maintenance (oil change and calibration every 2 months). Use of torque wrench “clicker” to double check all connections for proper torque. Supply of materials – Inspections 0. 19 0% 0. 19 0% 0. 26 0% 0. 18 0% 0. 07 0% 0. 14 0% 0. 04 0% 0. 02 0% 0. 01 8% 0. 00 0% 0.000% 0.050% 0.100% 0.150% 0.200% 0.250% 0.300% 2004 2005 2006 2007 2008 Jan-08 Feb-08 Mar-08 Apr-08 May-08 Overall Load Loss Failures Target Linear (Overall Load Loss Failures) Q1: - .15% 2008 Penberthy - - Q - 1. / 2. 3. 400-600mcm 4. Dragon Tooth Q - / Q4 Q - Q1 2 8COPQ LBU FIDRI / Esa Heikkinen / 2

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