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Ford_Global_Phased_PPAP_Requirements_Handbook_2013-06_en.pdf

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Ford_Global_Phased_PPAP_Requirements_Handbook_2013-06_en

Global Phased PPAP Requirements Handbook June 2013 GLOBAL PURCHASING Supplier Technical Assistance Global Phased PPAP Requirements Handbook Edition 3.0 June 2013 Global Phased PPAP Requirements Handbook June 2013 1 Phased Production Part Approval Process Global Phased PPAP Requirements Handbook ? Ford Motor Company Supplier Technical Assistance Edition 3.0 June 2013 Edition 2.0, May 2008 Edition 1.2, September, 2005 Edition 1.1, December, 2004 Updates since prior edition noted in with a bar in the margin and red text Global Phased PPAP Requirements Handbook June 2013 2 T able of Contents Page Global Phased PPAP Introduction 3 Global Phased PPAP Overview 4 Process Overview 5 Capacity Planning 6 Phase 0 Run–at-Rate 8 Phase 1 Quality Verification 11 Phase 2 Production Verification 13 Phase 3 Capacity Verification 15 Customer Approval of Phased PPAP 17 Expectations 20 Appendix A - STA Roles Responsibilities 23 Appendix B – Exception Management Process 28 Appendix C – Phased PPAP Part Submission Warrant 29 Appendix D – PPAP Requirements 31 Appendix E – Acronym List 32 Example WERS Alert 33 Functional Trial Requirements 34 Global Phased PPAP Requirements Handbook June 2013 3 Global Phased PPAP Introduction Global Phased PPAP organizes the Production Part Approval Process (PPAP) into four phases and Capacity Planning: Capacity Planning Phase 0: Run-at-Rate Phase 1: Quality Verification Phase 2: ‘Production Verification Phase 3: ‘Capacity Verification’. Benefits of Global Phased PPAP Global Phased PPAP benefits Ford and its Tier 1 Suppliers by: ? Dividing PPAP activities into more manageable segments ? Providing a structured approach aligned with manufacturing process development ? Providing a program team with earlier and additional measures to forecast