精益生产中英文.ppt

Copy Right By LMC Lean Manufacturing System 精益生产系统 Participant Guide 学员手册 Bestway Lean Manufacturing Training,June 7-9th,2002 我们每天坐班的工厂？… Lean Manufacturing System Briefing精益生产系统简介 Starting with Toyota in the late 50’s and catching on in the mid – 80’s in the reminder of the industrial world, Lean Manufacturing has become a key strategy for manufacturers 起源于20世纪50年代丰田汽车公司，而在80年代中期被欧美企业纷纷采用。随着微利时代的来临，精益生产模式成为企业竞争的有力武器 Shorter lead time and on time delivery 快速并准时交货 Grow the mix，special configurations 需求品种增加，特殊定制 Maintain / improve quality and reduce price 不断改进质量及降低销售价格 Total life cycle of product becoming shorter and shorter 产品的生命周期越来越短 No boundary，business globalize village 无国界，业务“地球村” Whatever You Call It 不管你称呼它什么 Lean Manufacturing Flow Manufacturing Continuous Flow Demand Pull Demand Flow Technology Toyota Production System _____ Production System etc?.. Lean Manufacturing - Key Characteristics精益制造 - 关键特性 Focus on SPEED and SIMPLIFICATION Pull materials through the process Balanced operations based on customer demand Minimal build unless tied to customer order Extend to Supplier Base 着眼于速度和过程简化 在生产过程中“拉动”材料 根据客户的需求平衡操作 除非受订单的限制，否则最小批量生产 延伸至供应商 Benchmark：The Average Of Top 10%标杆：前10%最好工厂平均 按时交货 - 98% 交付周期时间 - 10 天 缩短交付周期时间 (5年) - 56% 缩短生产周期时间 (5年) - 60% 生产周期时间 - 3 天 执行比率 - 3/10 = .30 库存周转 - 12.0 库存减少 (5年) - 35% 在制品周转 - 80 使用精益生产的工厂 - 96% Benchmark Results 定标结果 Benchmark Results 定标结果 Workplace Organization - 5S现场组织管理- 5S  Team Building and People Involvement团队建设 / 员工参与 People doing the work know the operation best Decisions need to be made at all levels where the work is being done Those people affected by a change (line design) need to participate in making that change Team Building and People Involvement团队建设 / 员工参与 Team Building and People Involvement团队建设 / 员工参与 Team Building and People Involvement团队建设 / 员工参与 Team Building and People Involvement团队建设 / 员工参与 Team Building and People Involvement团队建设