32 144 06- PPAP Forms update.xls

CONTROL PLAN Process FMEA PROCESS FLOW DIAGRAM PROCESS FLOW DIAGRAM Part Number: 零件号 32 144 06 Date (Orig.): 初稿日期2013.06.10 Part Description: 零件名称 SHAFT GOVERNOR CROSS 调速轴 Rev. Date: 修订日期2014.07.10 Core Team: 核心小组 葛金聪、董超、蒲玉春、黄容、董丹娜 Step Fabricate Move Store Inspect Operation Description Key Product Characteristics Key Control Characteristics u l D n 步骤 制造 移动 储存 检验 操作描述 产品关键特性 关键控制特性 - 过程 △ 材料采购 Material purchase 成份 Composition 材质报告 Material report 切断 Blanking 长度 Length 进货检验 IQC 校直 Straightening 直线度 Straightness 首检/自检/巡检 First check/ Self-checking/ IPQC 粗磨 Rough grinding 外径 Outside diameter 车端面/倒角 Lathe flat and Angle 尺寸 Size 车总长/外径 Lathe length and Diamter 抛光 Polishing 外观 Surface 冲压扁方 Stamping flat 感应淬火 Induction hardening 硬度 Hardness 回火 Tempering 检验记录单 Inspection Records 冲压角度 Stamping angle 冲压定位点 Stamping location 钻孔 Drill hole 孔口倒角 Chamfer 半精磨外径 Semi finish grinding diameter 外径Outside diameter 粗糙度 Roughness 喷丸 Shot peening 粗糙度 Roughness 精磨外径 Accurate grinding 最终检验 Final inspection 清洁/防锈/包装 Clean/Anti-rust/Packing POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA)过程失效模式分析 FMEA NUMBER 编号 Item项目 Process Responsibility负责人 Prepared By制作 32 144 06 SHAFT GOVERNOR CROSS 调速轴 葛金聪 Engine/Application发动机型号、应用 Key Date 关键日期 FMEA Date(Orig.) 初版日期 Core Team 团队成员 FMEA Date(Rev.)修改日期 葛金聪、董超、蒲玉春、黄容、董丹娜 Process Function / Requirements Potential Failure Mode Potential Effect(s) of Failure S E V C L A S S Potential Cause(s)/Mechanism(s) of Failure O C C U R Current Process Controls Prevention Current Process Controls Detection D E T E C R P N Recommended Action(s) Responsibility Target Completion Date Action Results Actions Taken S E V O C C D E T R P N 材料采购 Material purchase 化学成份不符 Chemical compositions