TPM培训教材.pptVIP

向零故障、零缺陷、零事故挑战 THE 6 MAJOR MACHINE LOSSES 六种主要由设备造成的损失 1. MACHINE FAILURES 设备的故障停机 - Complete stoppage of a machine due to wearing parts not being replaced  in time or an immediate failure. 由于没有及时更换易损件或突发故障， 导致一台设备完全停机 - Due to poor operation (No Work Methods and Training) 由于操作不当 （无操作方法和培训） - No air, steam, electricity, refrigeration, CO2 or water to production department 生产用风、蒸汽、电、制冷、CO2或水的供给出问题 - Machine failures are the largest loss of all 设备停机是所有损失中最大的损失 THE 6 MAJOR MACHINE LOSSES 六种主要由设备造成的损失 2. SET-UP AND ADJUSTMENT TIME 设备设定和调整耗用时间 - Bottle size change (640 ml. TO 355 ml.) 更换瓶型 (从640毫升瓶更换到355毫升瓶) - Label shape change on the labelling machine 贴标机更换不同尺寸的商标 - Change over to new BBT 清酒罐倒罐 - Machine change parts must be well stored and be readily available  妥善保管设备备件，备件可随时供应 - Step by step change over work method must be documented and trained 逐步记录下备件更换操作步骤及对相关人员进行培训 THE 6 MAJOR MACHINE LOSSES 六种主要由设备造成的损失 3. IDLING AND MINOR STOPPAGES ( 2 MINUTES) 空转和短暂停机（小于2 分钟） - Crowner chute jams that stop the filler 压盖机瓶盖卡壳，使装酒机停机 - Falling and jamming bottles on the conveyors 走链上瓶子滑倒和挤塞